Optical Design

General Information

In addition to comprehensive software tools, Lighting Technologies provides a complete range of optical design services. Our staff has extensive experience in optical design & analysis, optical software development, source modeling and material characterization. We have also personally trained lighting manufactures throughout the world, teaching them lighting fundamentals, optical modeling and optical design techniques. Through our wide range of clients, we have been able to gain experience in many industries and over large ranges of product. A few are shown in our Project Portfolio. You can also see a partial list of our range of experience.

Please take a look at our working arrangements and feel free to contact us for information on obtaining a quote or to discuss your project.

 

Range of Experience

Architectural Lighting:

  • Downlights / Wallwashers for HID, CFL and incandescent in both horizontal and vertical orientations.
  • Asymmetric wallwashers and wall mounted uplights for HID, CFL and halogen lamps.
  • Roadway / Area Light reflectors for all types of symmetrical, square, forward throw, horizontal & vertical lamps, using segmented and hydroformed reflectors.
  • Roadway refractors for symmetrical and forward throw distributions in round and flat panel housings.
  • Floodlights for horizontal, vertical and spot distributions for a range of lamp types.
  • Sign / Billboard lighting reflectors using HID lamps.
  • Tunnel lights using HID lamps
  • Linear fluorescent high-bays, indirects, direct/indirects, louvers, using reflector and lens based optics.
  • HID high-bay and low-bay reflectors.
  • LED based optics for downlight and wallwasher applications.
  • Landscape lighting floodlights for a range of lamp types.
  • Under canopy lighting, with reflector and refractor based optics.
  • LED based retail display lighting.
  • Emergency lighting with halogen lamps.
  • LED optics for halogen replacement based on Total Internal Reflection (TIR).

Signaling:

  • Wall & Ceiling mounted fire alarm strobe lights with reflector and refractor based optics.
  • Barrel Lens Fresnel refractors for beacon applications.
  • Wall mounted nurse call lights using LEDs.
  • Roadside Arrow / Message boards using LEDs.

Automotive:

  • Headlamps with reflector based optics.
  • Taillights with reflector and refractor based optics using incandescent and LED lamps.

Aerospace:

  • Landing lights using LED’s.
  • Interior cabin lighting using LEDs.

Medical:

  • Surgical lightheads using reflector and refractor based optics.
  • Equipment panel indicator illumination using LEDs.
  • Syringe capsule illumination.
  • UV based illumination devices.
  • IR based radiant heater.

Consumer Products:

  • Headlamps for climbing and recreational market using halogen and LED lamps.
  • UV adhesive curing device using LED’s.
  • Cell phone keypad lightpipe illumination using LED’s.

Industrial:

  • High Intensity Solar Simulator using reflector optics.
  • UV sterilization device reflector systems.

 

Working Arrangements

To get started, we need to get enough information about the project to provide a quotation for the work. The required information includes:

  1. A general description of the project.
  2. The types of lamp(s) to be used. If they are to be selected as part of the project, then this should be noted.
  3. The design type (reflector, refractor or both).
  4. The required materials for the optical parts. If there are no specific requirements, then we can select appropriate materials.
  5. The manufacturing method(s) to be used. If it is a reflector design, then specify if the reflector is to be spun, hydroformed, formed on a break press or assembled from individual components made from pre-finished materials. If it is a molded lens part, then specify if it is injection molded, thermoformed or a glass casting.
  6. The geometric constraints imposed on the optics. If the optics need to fit within an existing housing, then provide drawings of the housing.
  7. The photometric specifications. If the product is to meet or exceed a competitor’s performance, then provide the competitor’s photometry.

In most cases, the quotes are for a fixed fee, which is based on our best estimate of the amount of time it will take to complete the design. The scope of the project depends on your specific needs. If a project scope cannot be clearly defined up front, then we can work on a time and materials basis. The range of work we can cover includes any or all of the following tasks:

  1. Helping to define the product performance specifications. This can either come from a competitive analysis or looking at the needs of the task if the product is a new type.
  2. Helping to choose an appropriate lamp if one is not already specified. If a new lamp type is to be used, then an appropriate lamp model needs to be created.
  3. Feasibility study of various optical system types, if there are several possibilities to consider.
  4. Optical design of the chosen optical system.
  5. Performance summary.
  6. Design specifications. When the parts are revolved or extruded shapes, we provide 2D part profile drawings. If the shapes are more general 3D surfaces, then we can either provide solid models or surface based models in a variety of formats.
  7. Managing the prototyping and testing.
  8. Incorporate design changes if necessary.
  9. For critical designs, we can help with quality assurance testing procedures.

Please contact us for more information about our capabilities.

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